All about gypsum
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History

Gypsum has been used since ancient times to build monuments that have lasted for centuries. The pyramid of Giza in Egypt, for example, is the only surviving wonder of the ancient world. This noble material has been a constant presence in construction and renovation through the ages.

Gypsum, an ancient material

Archaeologists have found vestiges of gypsum on walls dating back to 9000 B.C. in Anatolia, Turkey. Traces of gypsum have also been found in ancient Egypt and Greece.

During the late Middle Ages, Islamic civilization reinvented the use of gypsum, sculpting delicate arabesques to decorate mosques and palaces.

 

Over the centuries, its fire-resistant qualities have made it an indispensable building material. In 1667, 1 year after the Great Fire of London, Louis XIV issued in France an edict requiring a coating of the material on the interior and exterior of buildings to reduce the risk of fire spreading.

Anecdote

Gypsum in the time of the pharaohs

The great Egyptian pyramid of Kheops, in Giza, was constructed in 2700 B.C. The joints were made with a mixture of gypsum, lime and ground marble.

The 19th century: gypsum’s golden age

Plasterboard factory in St Loubès, France
In the early 19th century, small companies specializing in the production and use of gypsum began to appear.

 

In France, the Parisian industry controlled more than 80% of the market. Of the 2 million tons of gypsum consumed in the country at the beginning of the century, the Paris basin produced over 1.7 million!

 

The advent of plasterboard

The forerunner of plasterboard was invented in the United States in 1894 by Augustine Sackett. The principle was that of a panel "sandwich" made up of a gypsum core with sheets of cardboard stuck to each side.

 

Following the depression of the 1930s and the Second World War, industries in many Western countries found themselves in a difficult situation. They needed considerable quantities of materials, but their resources and techniques were obsolete.

With support from the Marshall Plan, experts went in the United States to study new, rapid and productive building techniques. Plasterboard became an obvious choice.

Natural gypsum

Natural gypsum is a mineral extracted from quarries in the form of small white crystals, clumped together in blocks. It comes from a sedimentary rock made of calcium sulfate dehydrate.

Lafarge on the cutting edge of innovation

The installation of plasterboard with 4 tapered edges prevents overlap at the transversal joins. This results in a savings in joint compounds and installation time.

The 1st patent for the manufacture of plasterboard with 4 tapered edges dates back to 1922. These boards were made to order, rather than on a production line, and were very expensive.

 

Lafarge pulled out all the stops to find a solution and created pilot research units at the Research center and the Technical development center specifically dedicated to the Gypsum Business.

Launched in 2004, Synia™ is a radical advancement for customers, who now think in terms of "before" and "after" Synia™. Today, Lafarge is the only Group capable of mass-producing plasterboard with 4 tapered edges on a single production line.

 

The Group's Gypsum Business is an integral part of this long tradition of innovation. Historically, it has filed more patents than any of its competitors worldwide!

Record-breaking Synia™

10 million m² sold worldwide!
In May 2007, less than 3 years after it was launched, Synia™ has reached a new milestone in its development with global sales of 10 million m². This is equivalent to all of the ceilings in 100,000 homes!

Last update on 08/06/2008

All about gypsum

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Industrial ecology

How to create value from waste

Large amounts of natural resources, particularly minerals and fossil fuels, are used to manufacture cement. For many years the Group has been working to reduce the environmental impact of its activities by finding ways to obtain value from waste products.